Product Description

Middle Torque Twin Screw Gearbox For Extruder Device

 

 

Twin Screw Gearbox Functions

— Substantial Pace
—Triaxiality parallel design enhance B axis bearing potential.
—Basic manufacture and handy assemply.Reduce the cost.
—Modular structure style obtain 2 sorts of gearbox torque quality.

 

Twin Screw Gearbox Introduction

 

Twin Screw Gearbox adopting most current standard ISO1328,the precision of cylindrical equipment of spherical involute, and combining our extended phrase knowledge and specialty of twin-screw extruders, TDSN gearboxes are meticulously designed with leading advanced planning tips in the world for co-oriented rotating twin-screw extruders, with entirely independent Intellectual Property Legal rights.
The gears are made of carburizing steel of large-power alloy of excellent good quality by carburizing and quenching for tooth, of which all the equipment grinding processes are completed by imported gear grinding equipment. Equipment parameters are optimized and specifically designed for the attributes of twin screw extruders, decreasing stress focus on root of equipment and improving equipment surface area conditions. We have enhanced gear intension of flexural exhaustion, exhaustion power and ratio of wide diameter. We have also adopted the most recent creating thought and technologies of heating therapy for the structure of gears, thereby ensured gears from uniformity of precision and strength.

 

 

TDSN Gearbox Power&Torque Table
Product RPM(r/min) Electricity(kw) Torque Quality(T/A3) CD(mm)
TDSN-40 500 30 6.98 34.5
600 37 seven.seventeen
TDSN-fifty 500 55 7.08 42
600 75 8.06
TDSN-fifty two five hundred 55 seven.09 43
600 seventy five eight.06
TDSN-65 500 90 six.eleven 52
600 a hundred and ten six.23
TDSN-seventy five 500 132 5.eighty four 60
600 one hundred sixty 5.89
TDSN-ninety five 500 315 6.34 78
600 350 5.87
TDSN-110 500 five hundred 6.13 92
600 600 six.13
TDSN-125 500 600 five.seventy three 100
600 710 five.sixty five
TDSN-135 500 800 5.seventy four 110
600 1000 five.ninety eight

 

 

Production Method

 

 

NO.one

Workblank

 

Choose large quality and hardness of ductile iron content.

 

NO.two

Rough Machining

 

Mang sets of rough machining equipment,such as Gantry-sort milling,Radial drill,and many others.Understood the blank shape and the interior gap of rough maching.

 

NO.three

End Machining

 

A lot of sets of finishing gear,this kind of as CNC Grinding Device,NC Dull Device,and so forth.More processing of every operating method,the precision is increased,only you.

 

NO.4
Assemble

Sturdy assembly and R&D group,the areas will be assembled according to the drawing,action by stage audit,by managing check following item completed.

 

 

 

NO.five
Gearbox Inspection

Substantial-stop screening equipment and devices,processional inspection staff,the gearbox form,middle distance,internal hole and into the next treatment,after inspection and right.

 

NO.6

 

Supply

 

Prior to leaving the factory,in addition to anti-rust paint,white paint will also be produced(colour number can also be presented).
Export normal packing,packaging,use at the bottom of the mounted plate,make certain that the peoduct does not shift in transit.

 

Our Services

 

24-hour Hotline

 

No subject when and in which

to contact we can find our services to you.

 

 

Pre-sales Session

 

We have 5 product sales men and women online,

and whether you have any issue

can be solved via online

communication,welcome your consultation.

Right after-income Providers

 

Get merchandise have any

queries about the item,

can appear for us,we will assist

you offer with the the first time,to your gratification.

 

All ZT preserve shell out consideration to each and every action of the particulars,We are searching forward to the forge in advance together with you!

 

 

Packing&Delivery

 

Packing Particulars: According to your get quantity packaging,transport picket containers,air carton.

Shipping Specifics: 5-40days after order.

 

one.Rust-proof oil processing,

   Avoid rust in transit.

2.Oiled paper deals,

   Avert oil dry.

three.Bubble wrap deal,

   Stop collosions.

4.Specific foam packaging. 5.Packing 6.Sealing

 

 

 

FAQ

 

How extended does it just take to get my items considering that I paid for them?

—In accordance to yout buy quantity,we will give you a sensible delivery date.

 

Can I get the warranty of 1 yr for free?

—If you require the warranty,you need to pay out for it.If not,do not fear ,we have self confidence in our merchandise.

 

How is your right after-sale services?

—You will get our help in time as lengthy as you locate one thing improper about our generates.Imagine us,you deserve the greatest.

 

How lengthy will your solution final?

—I am sorry that I can not precisely answer your concern,which is really various from your procedure time,components and components.

 

US $9,999
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Extrusion
Function: Speed Reduction
Layout: Double Drive Gearbox
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

TDSN Gearbox Power&Torque Table
Model RPM(r/min) Power(kw) Torque Grade(T/A3) CD(mm)
TDSN-40 500 30 6.98 34.5
600 37 7.17
TDSN-50 500 55 7.08 42
600 75 8.06
TDSN-52 500 55 7.09 43
600 75 8.06
TDSN-65 500 90 6.11 52
600 110 6.23
TDSN-75 500 132 5.84 60
600 160 5.89
TDSN-95 500 315 6.34 78
600 350 5.87
TDSN-110 500 500 6.13 92
600 600 6.13
TDSN-125 500 600 5.73 100
600 710 5.65
TDSN-135 500 800 5.74 110
600 1000 5.98

###

New Products High Torque Transmission Extruder Gearbox for Plastic Machine

 

NO.1

Workblank

 

Select high quality and hardness of ductile iron material.

 

NO.2

Rough Machining

 

Mang sets of rough machining equipment,such as Gantry-type milling,Radial drill,etc.Realized the blank shape and the inner hole of rough maching.

New Products High Torque Transmission Extruder Gearbox for Plastic Machine

New Products High Torque Transmission Extruder Gearbox for Plastic Machine

 

NO.3

Finish Machining

 

Many sets of finishing equipment,such as CNC Grinding Machine,NC Boring Machine,etc.Further processing of each working procedure,the accuracy is higher,only you.

 

NO.4
Assemble

Strong assembly and R&D team,the parts will be assembled according to the drawing,step by step audit,by running test after product finished.

 

 

 

New Products High Torque Transmission Extruder Gearbox for Plastic Machine

New Products High Torque Transmission Extruder Gearbox for Plastic Machine

NO.5
Gearbox Inspection

High-end testing equipment and instruments,processional inspection team,the gearbox shape,center distance,inner hole and into the next procedure,after inspection and correct.

 

NO.6

 

Delivery

 

Before leaving the factory,in addition to anti-rust paint,white paint will also be made(color number can also be provided).
Export standard packing,packaging,use at the bottom of the fixed plate,ensure that the peoduct does not shift in transit.

New Products High Torque Transmission Extruder Gearbox for Plastic Machine

###

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have five sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

 

All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!

 

###

1.Rust-proof oil processing,

   Prevent rust in transit.

2.Oiled paper packages,

   Prevent oil dry.

3.Bubble wrap package,

   Prevent collosions.

4.Special foam packaging. 5.Packing 6.Sealing
US $9,999
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Extrusion
Function: Speed Reduction
Layout: Double Drive Gearbox
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

TDSN Gearbox Power&Torque Table
Model RPM(r/min) Power(kw) Torque Grade(T/A3) CD(mm)
TDSN-40 500 30 6.98 34.5
600 37 7.17
TDSN-50 500 55 7.08 42
600 75 8.06
TDSN-52 500 55 7.09 43
600 75 8.06
TDSN-65 500 90 6.11 52
600 110 6.23
TDSN-75 500 132 5.84 60
600 160 5.89
TDSN-95 500 315 6.34 78
600 350 5.87
TDSN-110 500 500 6.13 92
600 600 6.13
TDSN-125 500 600 5.73 100
600 710 5.65
TDSN-135 500 800 5.74 110
600 1000 5.98

###

New Products High Torque Transmission Extruder Gearbox for Plastic Machine

 

NO.1

Workblank

 

Select high quality and hardness of ductile iron material.

 

NO.2

Rough Machining

 

Mang sets of rough machining equipment,such as Gantry-type milling,Radial drill,etc.Realized the blank shape and the inner hole of rough maching.

New Products High Torque Transmission Extruder Gearbox for Plastic Machine

New Products High Torque Transmission Extruder Gearbox for Plastic Machine

 

NO.3

Finish Machining

 

Many sets of finishing equipment,such as CNC Grinding Machine,NC Boring Machine,etc.Further processing of each working procedure,the accuracy is higher,only you.

 

NO.4
Assemble

Strong assembly and R&D team,the parts will be assembled according to the drawing,step by step audit,by running test after product finished.

 

 

 

New Products High Torque Transmission Extruder Gearbox for Plastic Machine

New Products High Torque Transmission Extruder Gearbox for Plastic Machine

NO.5
Gearbox Inspection

High-end testing equipment and instruments,processional inspection team,the gearbox shape,center distance,inner hole and into the next procedure,after inspection and correct.

 

NO.6

 

Delivery

 

Before leaving the factory,in addition to anti-rust paint,white paint will also be made(color number can also be provided).
Export standard packing,packaging,use at the bottom of the fixed plate,ensure that the peoduct does not shift in transit.

New Products High Torque Transmission Extruder Gearbox for Plastic Machine

###

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have five sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

 

All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!

 

###

1.Rust-proof oil processing,

   Prevent rust in transit.

2.Oiled paper packages,

   Prevent oil dry.

3.Bubble wrap package,

   Prevent collosions.

4.Special foam packaging. 5.Packing 6.Sealing

Worm gear reducer gearbox

A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
worm reducer

high efficiency

High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
worm reducer

pocket

A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm reducer

high gear ratio

Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
China New Products High Torque Transmission Extruder Gearbox for Plastic Machine     supplier China New Products High Torque Transmission Extruder Gearbox for Plastic Machine     supplier
editor by czh 2023-02-07